Learning Module: Buckling

Connection design can be difficult to teach, given the detailed nature of the topic and the fundamentally three-dimensional behavior of most connections. However, connections are critically important, and lessons learned in the study of connection design, including load path and identification and evaluation of failure modes, are general and applicable to structural design broadly. IDEA StatiCa uses a rigorous nonlinear analysis model and has an easy-to-use interface with a three-dimensional display of results (e.g., deformed shape, stress, plastic strain) and thus is well suited for the exploration of the behavior of structural steel connections. Building on these strengths, a suite of guided exercises that use IDEA StatiCa as a virtual laboratory to help students learn about concepts in structural steel connection behavior and design was developed. These learning modules were primarily targeted to advanced undergraduate and graduate students but were made suitable for practicing engineers as well. The learning modules were developed by Associate Professor Mark D. Denavit from the University of Tennessee, Knoxville.


Learning Objective

After performing this exercise, the learner should be able to describe how buckling affects the strength of connections and how buckling can be addressed in design using linear buckling analysis.

Background

Successful structural design requires consideration of many physical effects. AISC Specification Section C1 lists 5 major effects that must be considered, including steel yielding, residual stresses, geometric nonlinearity (such as P-δ effects), and initial geometric imperfections.

One way these effects are considered in design is with column curves that relate available compressive strength to effective length. A rudimentary column curve for flexural buckling can be established by considering steel yielding and Euler buckling only.

Basic column curve

The AISC column curve, defined by AISC Specification Equations E3-2 and E3-3, accounts for residual stresses and initial geometric imperfections, both of which reduce the strength in comparison to the basic column curve.

Column curve defined in AISC Specification Section E3

Because connection elements generally have lower residual stresses and different shapes than typical columns, they can achieve higher strengths when the slenderness is low (Dowswell, 2016). AISC Specification Section J4.4 allows the use of a nominal stress equal to the yield stress when the slenderness ratio, Lc/r, is less than or equal to 25.

Column curve defined in AISC Specification Section J4.4

The AISC column curve was developed based on results, for a range of column shapes and lengths, of geometrically and materially nonlinear analysis with imperfections included (GMNIA). This type of nonlinear analysis is considered the truest to reality and can account for all the effects listed in AISC Specification Section C1. A typical IDEA StatiCa analysis is a materially nonlinear analysis excluding the effects of geometric nonlinearity and initial geometric imperfections (MNA). If the connection has a hollow section member as a bearing member, then IDEA StatiCa performs a geometrically and materially nonlinear analysis excluding the effects of initial geometric imperfections (GMNA). For both MNA and GMNA, IDEA StatiCa does not consider residual stresses, which can accentuate stiffness reductions due to partial yielding. Because some physical effects are not considered in the analysis, an additional check for buckling needs to be performed.

In IDEA StatiCa, buckling is checked using the ratio between the critical buckling load and the applied load, termed the buckling ratio or buckling factor, αcr. The buckling ratio must be greater than or equal to a minimum, limiting buckling ratio. The limiting buckling ratio, αcr,lim, depends on the type of buckling (e.g., global buckling vs local buckling) and material properties. It also depends on the design method used (i.e., LRFD vs ASD). A general recommendation for local buckling is that the buckling ratio should not be less than 3.0 for LRFD or 4.5 for ASD.

Buckling can be more accurately assessed in IDEA StatiCa by reducing the yield strength by a factor that depends on slenderness as described in this article. However, this approach is not commonly used in practice.  

Connection

The connection examined in this exercise consists of a 1/2 in. thick by 8 in. wide plate between two W8×67 members, each with a thick end plate. While not a practical connection, the configuration enables comparison of analysis results to hand calculations.

Sample files


The length of the connection plate, L, can be adjusted in the model provided with this exercise using the position of the end plates (operations SP1 and SP2).

Member B2 is set as the bearing member. Member B1 is assigned a “N-Vy-Vz” model type to prevent rotation of the W8 in both stress/strain (EPS) and buckling analyses. The resulting buckled shape is shown below. With these boundary conditions, the effective length factor, K, equals 1 and the effective length of the plate, Lc, equals the unsupported length, L.  

Procedure

The procedure for this exercise assumes that the learner has a working knowledge of how to use IDEA StatiCa (e.g., how to navigate the software, define and edit operations, perform analyses, and look up results). Guidance for how to develop such knowledge is available on the IDEA StatiCa website.

Retrieve the IDEA StatiCa file for the example connection provided with this exercise. Open the file in IDEA StatiCa. To perform the exercise, follow the narrative, complete the tasks, and answer the questions.

Examine the connection with length, L = 10 in.

I = 1/12bt3 = 1/12(8 in.)(1/2 in.)3 = 0.0833 in.4

Lc = L = 10 in.

Pe = π2EI/Lc2 = π2(29,000 ksi)(0.0833 in.4)/(10 in.)2 = 238.5 kips

Ag = (1/2 in.)(8 in.) = 4 in.2

Pn = FyAg = (50 ksi)(4 in.2) = 200 kips

\(\phi\)Pn = 0.9(200 kips) = 180 kips

r = t = (0.5 in.) = 0.144 in.

Lc/r = (10 in.)/(0.144 in.) = 69.3

Lc/r > 25, use AISC Specification Section E3

 \(4.71\sqrt{\frac{E}{F_y}} = 4.71 \sqrt{ \frac{(29000\textrm{ ksi})}{(50\textrm{ ksi})} } =113.4\)

\( L_c / r \le 4.71 \sqrt{\frac{E}{F_y}} \), use AISC Specification Equation E3-2

Fe = π2E/(Lc/r)2 = π2(29,000 ksi)/(69.3)2 = 59.6 ksi

Fe can also be calculated as Pe/Ag = (238.5 kips)/(4 in.2) = 59.6 ksi

Fn = 0.658(Fy/Fe)Fy = 0.658(50 ksi)/(59.6 ksi)(50 ksi) = 35.2 ksi

Pn = FnAg = (35.2 ksi)(4 in.2) = 140.8 kips

\(\phi\)Pn = 0.9(200 kips) = 126.7 kips

The maximum compressive load that can be applied before reaching the 5% plastic strain limit in the plate is 184 kips. This value is slightly higher than the design compressive strength of the plate calculated for the limit state of yielding (180 kips). While less than the Euler buckling load (238.5 kips), the plastic strain from IDEA StatiCa is much higher than the design compressive strength of the plate calculated AISC Specification Section J4.4 (126.7 kips). This indicates that the AISC Specification equations predict an inelastic buckling failure influenced by residual stress and initial geometric imperfections.

Plastic strain on deformed shape at P = 184 kips (deformation scale factor = 10)

With an applied load of 184 kips, the buckling ratio is 1.36. The buckling force from IDEA StatiCa is (184 kips)×(1.36) = 250 kips. This value is 5% greater than Pe. Differences can occur between the Euler buckling load and IDEA StatiCa’s buckling load due to differences between beam theory and the shell element model employed by IDEA StatiCa.

Bucked shape and summary results with applied load of P = 184 kips

With a buckling force of 250 kips, the applied force that results in a buckling ratio of 3.0 is (250 kips)/(3.0) = 83.4 kips. Setting the applied load in IDEA StatiCa to this value results in a buckling ratio of 3.0. While there is no plastic strain in the connection at this level of loading, the buckling ratio is at the limit, thus 83.4 kips is the maximum permitted applied load for this connection. This load is much lower than the design compressive strength of the plate calculated according to AISC Specification Section J4.4 (126.7 kips).

Bucked shape and summary results with applied load of P = 83.4 kips

Examine the connection with various lengths.

Complete the table shown below, where Pe is the Euler buckling load, ϕPn is the design compressive strength according to AISC Specification Section J4.4, PIDEA,PL is the maximum permitted applied load from IDEA StatiCa considering only the 5% plastic strain limit, PIDEA is the maximum permitted applied load from IDEA StatiCa considering the 5% plastic strain limit and a limiting buckling ratio of 3.0, and PIDEA,e is the buckling load from IDEA StatiCa. Plot the results versus effective length, Lc.

L = LcLc/rϕFyAgPePe/3.0ϕPnPIDEA,PLPIDEA,ePIDEA
in.---kipskipskipskipskipskipskips
213.9180.0





427.7180.01,490.7496.9170.2193.01,522.8193.0
641.6180.0





855.4180.0372.7124.2143.8184.0390.0130.0
1069.3180.0





1283.1180.0165.655.2108.6184.0173.757.9
1497.0180.0





16110.9180.093.231.173.3184.097.232.4
L = LcLc/rφFyAgPePe/3.0ϕPnPIDEA,PLPIDEA,ePIDEA
in.---kipskipskipskipskipskipskips
213.9180.05,962.91,987.6180.0205.05,588.3205.0
427.7180.01,490.7496.9170.2193.01,522.8193.0
641.6180.0662.5220.8158.6186.0688.2186.0
855.4180.0372.7124.2143.8184.0390.0130.0
1069.3180.0238.579.5126.7184.0249.683.2
1283.1180.0165.655.2108.6184.0173.757.9
1497.0180.0121.740.690.5184.0127.542.5
16110.9180.093.231.173.3184.097.232.4

In the plot, \(\phi\)FyAg is comparable to PIDEA,PL since both represent yielding strength; \(\phi\)Pn is comparable to PIDEA since both represent the design strength; and Pe is comparable to PIDEA,e since both represent the elastic buckling strength.

PIDEA,PL is greater than \(\phi\)FyAg for Lc ≤ 4 in. For very short plates end restraint and the Poisson effect cause a more complicated multi-axial state of stress that results in greater strength.

PIDEA matches Pe/3.0 for Lc ≥ 8 in. For longer plates, the buckling controls in IDEA StatiCa and the strength is equal to the elastic critical buckling loaded divided by that limiting buckling ratio.

The maximum permitted applied load from IDEA StatiCa is greater than φPn for Lc ≤ 6 in. The greatest difference is for Lc = 6 in., where \(\phi\)Pn is 17% greater than PIDEA.

Note that the differences between \(\phi\)Pn and PIDEA are not due solely to buckling. For Lc = 2 in., \(\phi\)Pn is 14% greater than PIDEA. At this effective length, both strengths are controlled by yielding and the difference arises due to differences between the simple evaluation of stress in the hand calculations and the shell element model which includes Poisson effects and evaluates multi-axial states of stress with the von Mises failure criterion.

The maximum permitted applied load from IDEA StatiCa is less than \(\phi\)Pn for Lc ≥ 8 in. The greatest difference is for Lc = 16 in., where \(\phi\)Pn is 56% less than PIDEA.

In IDEA StatiCa, strength reductions for buckling did not initiate until Lc was greater than 6 in. In the AISC Specification calculations, strength reductions for buckling initiated at Lc/r = 25 or Lc = 3.6 in.

For the buckling ratio limit to be triggered at approximately Lc/r = 25, the limiting buckling ratio, αcr,lim, would need to be such that the critical buckling load (at Lc/r = 25) divided by the limiting buckling ratio equals the design yielding strength.

\[ \frac{P_e}{\alpha_{cr,lim}} = \phi F_y A_g \]

\[ \alpha_{cr,lim} = \frac{P_e}{\phi F_y A_g} = \frac{\pi ^2 E I / L_c^2}{\phi F_y A_g} = \frac{\pi ^2 E}{\phi F_y (L_c/r)^2} \]

\[ \alpha_{cr,lim} = \frac{\pi ^2 (29000\textrm{ ksi}}{(0.9)(50\textrm{ ksi} (25)^2} = 10.2 \]

Note that this limit depends on the yield strength and design basis (i.e., LRFD). It also does not apply to local buckling. See this article for more information.

Use of this buckling limit will not eliminate differences between \(\phi\)Pn and PIDEA for small values of Lc where yielding controls. Use of this buckling limit, in lieu of 3.0, will also increase differences between \(\phi\)Pn and PIDEA when for larger values of Lc where buckling controls.

Advantages:

  • Does not require advanced GMNIA analyses.

Disadvantages:

  • A single limiting buckling ratio does not apply to all connections.
  • Small values of the limiting buckling ratio (e.g., 3.0) can lead to unconservative error for intermediate slenderness elements where inelastic buckling controls.
  • Large values of the limiting buckling ratio (e.g., 10.0) can lead to conservative errors for higher slenderness elements where elastic buckling controls.

Other Connections

You can further explore the effects of buckling and the characteristics of design for stability using linear buckling analysis by analyzing other connections. The following other connections are suggested for further exploration. 

Connection 2

The connection used in the procedure above, but with lateral restraint such that the plate buckles in a fixed-fixed (K = 0.5) mode. This restraint is achieved by setting the model type for both members to “N-Vy-Vz-Mx-My-Mz”.

Sample files


Connection 3

The connection used in the procedure above, but with the plate replaced by a thin square hollow structural section to evaluate local buckling. Adjust slenderness by changing the thickness of the hollow structural section.

Sample files


Connection 4

A wide flange beam with a point load to evaluate web local crippling. Adjust slenderness by changing the thickness of the web of the wide flange.

Sample files


Connection 5

Connection with a triangular bracket plate. Adjust slenderness by changing the thickness of the bracket plate.

Sample files


Connection 6

Gusset plate connection in a braced frame. Adjust slenderness by changing how far the diagonal brace is away from the work point.

Sample files


References

AISC. (2022). Seismic Provisions for Structural Steel Buildings. American Institute of Steel Construction, Chicago, Illinois.

Dowswell, B. (2016). “Stability of Rectangular Connection Elements.” Engineering Journal, AISC, 53(4), 171–202. https://doi.org/10.62913/engj.v53i4.1106